INDUSTRIES

Pavilion Cement Solution

Pavilion Technologies’ model-based software drives profitability for leading cement manufacturers such as Florida Rock, Capitol Aggregates, Buzzi, and Titan America. Based on the most powerful predictive modeling software in the industry, Pavilion’s solutions improve production processes to facilitate quick response to market demands, continuous reduction of costs, consistent achievement of quality targets, and enhanced sustainability. With a commitment to delivering the highest ROI in the industry, Pavilion’s ValueFirst® customer engagement methodology Delivers Predictable Results.

Cement Industry Challenges

Cement PlantToday’s cement manufacturers are faced with a spectrum of challenges as they strive for consistent quality products while reducing input costs. How will cement producers enhance profitability while avoiding expensive capital investments? How will they effectively manage production while reducing off-spec product? How will producers gain more key insights into plant performance in order to improve overall plant profitability, while at the same time driving down energy costs? How will producers continue to maintain environmental compliance and leverage alternative fuels—while increasing product quality and operational reliability? 

Pavilion Cement Solution

Pavilion’s Cement Solution addresses the most difficult challenges facing cement manufacturers including adjusting to fluctuating customer demands, high energy costs, strict environmental limits, increased complexity of process design and dynamics including use of multiple fuel systems and the increasing productivity demands of internal staff. Based on Pavilion’s innovative and proven Model Predictive Control (MPC) technology, the cement solution delivers optimization across key areas of the production process through applications for: 

Pavilion provides key benefits through innovative software applications, allowing customers to achieve faster time-to-value results and greater lifetime ROI value than alternative solutions through:

Pavilion cement applications leverage the company’s strong domain expertise and the powerful Pavilion8™ software platform. Pavilion8 is a modular software platform and the foundation for Pavilion’s industry-specific solutions. Leveraging a powerful modeling engine at its core, Pavilion8 includes modules to control, analyze, monitor, visualize, warehouse and integrate that are combined into high-value applications. The platform’s scalability, flexibility and ease of integration with existing business and plant infrastructure provide a lower total cost of ownership than alternative technologies. Learn more about Pavilion8

Cement Solution Benefits

Our solutions are tailored to deliver results that achieve your business operating objectives, which may vary by site, product, feedstock prices or market demand.

These benefits vary based on a customer’s business objectives. However, our solutions consistently achieve performance in the following ranges:

Enhance Profitability
  • Maximize throughput 3-8%
  • Increase efficiency 2-10%
  • Improve product quality
Reduce Costs
  • Reduce product variation by 30%
  • Minimize off-spec product
  • Reduce energy costs by 3-5%
  • Reduce fuel costs and increase use of alternative materials
  • Reduce maintenance costs
Environmental Compliance
  • Reduce environmental compliance costs with a predictive emissions monitoring system 
  • Achieve regulatory compliance goals every production day
  • Minimize reporting data entry burden and total cost by as much as 50%

Click here to visit our Cement Value Calculator to see for yourself how Pavilion's Cement Solution can bring immediate boost to your bottom line.